UPS Battery Sizing: How to Calculate Runtime and Capacity

UPS battery sizing ensures your critical systems stay powered during outages. This guide covers both runtime calculation and battery capacity sizing for all UPS applications.

UPS battery sizing calculate runtime and capacity guide>
UPS battery sizing calculate runtime and capacity guide
UPS Battery Sizing: How to Calculate Runtime and Capacity>
Lead-acid battery manufacturing and quality inspection — UPS Battery Sizing: How to Calculate Runtime and Capacity

Understanding UPS Runtime

UPS runtime depends on battery capacity, load, and system efficiency. Most UPS systems provide 10-30 minutes at full load — enough to start a generator or gracefully shut down equipment.

Runtime formula: Runtime (minutes) = (Battery Ah x System Voltage x DoD x 0.8) / Load Watts

Example Calculations

Small UPS (1kVA, 700W load):

With 1x 12V 7Ah internal battery: (7 x 12 x 0.50 x 0.8) / 700 = 33.6 / 700 = 0.048 hours = 2.9 minutes

To get 15 minutes runtime at 700W: Required Ah = (700 x 15) / (12 x 0.50 x 0.8 x 60) = 10,500 / 288 = 36.5Ah. Need 3x 12V 12Ah in parallel = 36Ah 12V.

Large industrial UPS (100kVA):

At 80kW load, 2-hour runtime at 48V, 80% DoD: Required = (80,000 x 120) / (48 x 0.80 x 0.95 x 60) = 9,600,000 / 2,736 = 3,509Ah. Use 24x OPzV2-4000 (2V 4000Ah) = 48V 4000Ah.

N+1 Redundancy for Critical UPS

Design for N+1: calculate required capacity for full load, then add one extra parallel string. This ensures continued protection if one string fails.


About the Author

This article was prepared by the CHISEN Battery technical writing team. CHISEN Battery is a professional lead-acid and lithium battery manufacturer based in China, ISO 9001 / CE / UL certified, exporting to 50+ countries worldwide.

Contact: sales@chisen.cn  |  Website: www.chisen.cn  |  WhatsApp: +86 131 6622 6999

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